Increase pallet density while maintaining good selectivity with a Push Back Racking system. This design uses a series of nesting carts that allow pallets to be stored up to five deep. It’s an excellent high-density, Last-In, First-Out (LIFO) solution that improves space utilisation over standard racking.
Push Back Racking is the innovative solution that bridges this gap, offering impressive storage density while maintaining excellent pallet selectivity.
This dynamic system is a powerhouse of efficiency, designed for Last-In, First-Out (LIFO) inventory management. It allows you to store pallets up to six deep, potentially tripling your storage capacity compared to standard racking, all while keeping different products easily accessible from a single aisle.
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How Does Push Back Racking Actually Work?
The genius of Push Back Racking lies in its simple, gravity-fed mechanism. The system uses a series of nested, wheeled carts that sit on slightly inclined steel rails. The process is straightforward and efficient, keeping your forklifts in the aisle and out of the racking.
The Loading Process
A forklift operator places the first pallet onto the top cart at the front of the lane. To load the next pallet, the operator simply “pushes back” the first pallet with the new one. This action reveals the next cart in the nested series, ready for the second pallet. This is repeated until the lane is full, with each pallet sitting on its own cart.
The Unloading Process
When the front pallet is retrieved, gravity takes over. The rear pallets on their carts gently and automatically roll forward to fill the empty spot at the picking face. This creates an automatically replenished pick face, ensuring the next pallet is always ready for retrieval, which speeds up operations and reduces handling time.
Always ready at the pick face – Push Back Racking speeds up your operations
VNA Racking – Maximize Warehouse Space with Very Narrow Aisles
Key Components of a Vinatech Push Back System
Built for durability and safety, every Vinatech Push Back Racking system is engineered from high-quality components compliant with Australian Standard AS 4084.
Robust Racking Frame: The heavy-duty uprights and beams provide the structural backbone, designed to handle significant dynamic loads.
Inclined Steel Rails: These channels are precisely angled to ensure a controlled and reliable gravity-powered flow of pallets.
Nesting Wheeled Carts: Each pallet rests on a colour-coded, heavy-duty cart. These carts are designed to stack or “nest” together seamlessly when the lane is empty.
Safety and Control Mechanisms: The system includes built-in safety features that control the speed of the carts and prevent them from derailing, ensuring safe and reliable operation.
The Major Advantages of Push Back Racking
Integrating a Push Back system is a strategic investment that delivers powerful returns in space, speed, and safety.
Efficient loading, automatic replenishment – Push Back Racking makes it simple
Exceptional Space Optimisation
By utilising the depth of the rack for storage instead of aisles, you can store up to three times more product than you could with a standard selective racking system. This allows you to maximise your current warehouse footprint and delay or avoid costly facility expansion.
Faster and More Efficient Operations
With Push Back racking, your forklifts never need to enter the racking structure. Loading and unloading from a single aisle is significantly faster than navigating deep into a Drive-In system. This boosts productivity, increases throughput, and gets more done in less time.
Improved Pallet Selectivity
Unlike Drive-In racking where the first pallet in is the last one out, Push Back allows for much greater selectivity. You can store a different SKU on each level of a bay, allowing you to access a variety of products without having to empty the entire lane.
Reduced Risk of Rack Damage
One of the most common and costly issues in any warehouse is rack damage from forklift collisions. Because forklifts stay in the main aisle with Push Back racking, the risk of impact with upright frames is dramatically reduced, leading to lower maintenance costs and a safer work environment.
Is Push Back Racking Right for Your Australian Warehouse?
This LIFO system is an outstanding solution, but it’s best suited for specific types of inventory and operations. As it operates on a Last-In, First-Out basis, it is not recommended for perishable or date-sensitive goods.
Push Back Racking is the ideal choice for:
Bulk Storage: Perfect for storing large quantities of the same product.
Medium SKU Rotation: Ideal for operations with a moderate number of SKUs that don’t require strict FIFO rotation.
Cold Storage & Freezers: The high density and fast operation make it highly efficient for temperature-controlled environments.
Manufacturing & Dispatch Buffers: An excellent way to stage finished goods or components before they are needed.
Push Back Racking – smart, gravity-fed storage that keeps forklifts moving safely
A critical consideration for this system is the quality and consistency of your pallets. For the carts to function safely and effectively, all pallets within a lane must be the same size and in good condition.
Submit Request - 12 Hour Response Time
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The Smart Balance of Density and Accessibility
Push Back Racking from Vinatech offers a powerful solution to one of the biggest warehouse challenges: achieving high storage density without giving up easy access to your products. It’s a versatile, safe, and highly efficient system that maximises your space and streamlines your operations.
Ready to achieve a new level of storage density and operational speed? Contact the Vinatech Australia team for a free, no-obligation warehouse assessment. Our engineers will determine if a Push Back Racking system is the right solution to maximise your space and efficiency.
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