Double Deep Racking

This innovative system is designed to increase your storage capacity by over 50% compared to standard Selective Racking. By reducing the number of required aisles, Double Deep Racking allows you to convert unproductive floor space into valuable, income-generating storage, offering an excellent return on investment.

What is Double Deep Racking?

Double Deep Racking is a smart pallet storage system that stores pallets two positions deep from the aisle. Structurally, it’s like placing one row of selective racking directly behind another. This simple change dramatically increases storage density by maximising your floor space.

To access the rear pallet, this system requires a specialised forklift with an extended reach mechanism, such as a telescopic or pantograph attachment. Because the front pallet must be moved to access the rear pallet, the system operates on a Last-In, First-Out (LIFO) inventory principle, making it a perfect fit for specific operational needs.

>> Read More:

• Pallet Flow Racking Systems – Maximize Warehouse Productivity with FIFO
• Push Back Racking – High-Density Warehouse Storage Solution

The Vinatech Advantage: Key Benefits of Double Deep Racking

Implementing a Vinatech Double Deep Racking system is a strategic decision that delivers significant improvements in capacity and cost-efficiency.

Dramatically Increase Storage Density

The primary benefit is a substantial increase in storage capacity. By eliminating nearly half of your aisles, you can achieve a warehouse fill capacity of up to 80-85%. This means you can store significantly more product in the same footprint, maximising the value of your existing facility.

Cost-Effective Capacity Growth

Double Deep Racking offers a lower cost-per-pallet position than standard selective racking. It allows you to expand your storage capabilities without the major capital expenditure of building expansion or moving to a new site, also leading to reduced costs for lighting and cooling in larger facilities.

Ideal for High-Volume SKUs

This system excels in environments where you store multiple pallets of the same SKU. It is perfectly suited for fast-moving consumer goods, seasonal products, or any inventory where the front pallet of a given product is typically depleted before access to the rear pallet is required.

Important Considerations for Double Deep Systems

As your expert warehouse partner, we believe in providing a complete picture. To ensure Double Deep Racking is the right fit for you, Vinatech helps you navigate these key considerations:

• Specialised Forklifts: This system requires a deep-reach or telescopic forklift. Our design team will work with you to ensure your layout provides adequate clearance and is compatible with your material handling equipment.
• LIFO Inventory Management: The Last-In, First-Out (LIFO) access method is a core feature. We will help you analyse your inventory to confirm this system aligns with your stock rotation needs, making it ideal for non-perishable goods or products with uniform batch codes.

Engineered for Australian Standards and Safety

Your team’s safety and the security of your inventory are non-negotiable. Vinatech Australia is committed to delivering solutions that meet the highest local standards.

Our Double Deep Racking is designed and engineered to be fully compliant with the AS 4084-2023 Australian Standard for Steel Storage Racking. The system is built for durability and stability, featuring:

• High-strength steel uprights and heavy-duty beams with a capacity of up to
  3000 kg per level.
• Robust frame ties that securely connect the front and rear racks, ensuring structural integrity.
• A maximum height of up to 10 metres to make the most of your vertical space.

Applications in Australian Industries

Vinatech’s Double Deep Racking is a proven solution for a variety of sectors looking to improve storage density:

• Cold Storage & Food Distribution: Maximises capacity in expensive temperature-controlled environments.
• Manufacturing & FMCG: Perfect for storing large batches of raw materials or finished goods.
• Wholesale & Retail Distribution: An efficient way to manage high volumes of popular or seasonal product lines.

>> Read More:

• Longspan Shelving – Flexible Storage for Medium to Heavy Loads
• Warehouse Racking Mezzanine – Maximize Vertical Storage Space

Why Partner with Vinatech Australia?

When you choose Vinatech, you get more than just a racking supplier; you get a dedicated partner in warehouse optimisation.

• Expert Consultation and Free Design: Our process starts with a free consultation to analyse your inventory and workflow, ensuring Double Deep is the right solution for your specific needs.
• Certified Quality and Compliance: We provide peace of mind with our unwavering commitment to AS 4084-2023 compliance.
• Local Stock and Support: Our office and warehouse in Dandenong South, VIC, ensures we can provide timely and effective support for your project.
• A Complete Solution: We guide you through every stage, from layout design and forklift considerations to professional installation and final commissioning.

Get More From Your Warehouse Space Today

Stop letting empty aisles limit your growth. Vinatech’s Double Deep Racking is the smart, safe, and cost-effective way to unlock your warehouse’s true storage potential.

Contact our expert team for a free consultation to see if Double Deep Racking is right for your business. Request a quote today and discover how much more you can achieve with your existing space.